What is the structure of coated aluminum foil?

What is the structure of coated aluminum foil?

Understanding of coated aluminum foil

Coated aluminum foil is a special treatment process that covers one or more layers on the surface of aluminum foil. It is a composite material widely used in packaging, insulation and industrial applications. The structure of coated aluminum foil usually consists of multiple layers, including an aluminum foil substrate and various coatings designed for specific functions.

coated-aluminum-foil
coated-aluminum-foil

Structure of coated aluminum foil

Aluminum foil itself is a soft metal foil, and after being compounded with other materials, it can obtain a composite foil material with better performance. The coating structure of papel de aluminio recubierto can be divided into many types, each of which has its specific functions and uses.

Substrate layer

Material: The substrate of the coated aluminum foil is high-purity aluminum.
Features: The substrate layer has excellent electrical conductivity, thermal conductivity and ductility, providing a solid foundation for the entire coated aluminum foil. Its thickness is usually thin, generally between 0.01 y 0.2 milímetros.

Coating protective layer

Function: It mainly protects the surface of the aluminum foil and prevents the aluminum foil from being damaged by the outside world.
Material: Such as alumina coating, etc., can improve the corrosion resistance of the aluminum foil and make it more durable.

Coating reinforcement layer

Function: By coating a layer of reinforcement material on the surface of the aluminum foil, the strength and hardness of the aluminum foil can be improved, making it more wear-resistant and durable.
Material: Select the appropriate reinforcement material according to specific needs.

Coating toughening layer

Function: Improve the toughness and tear resistance of the aluminum foil, making it more durable.
Material: Select a coating material with a toughening effect.

Coating thermal insulation layer

Function: Improve the thermal insulation performance of the aluminum foil, making it more suitable for applications in high temperature environments.
Material: Coat a layer of thermal insulation material, such as polystyrene, polyurethane, etc..

Coating barrier layer

Function: Aluminum foil itself has good barrier properties. By coating one or more layers of barrier materials on the surface, its barrier properties against moisture, oxygen or other harmful substances can be further improved.
Material: Plastic film, papel, special barrier coating, etc..

Composite-coated-aluminium-foil
Composite-coated-aluminium-foil

Surface Treatments

To enhance the adhesion of a coating or improve surface properties, aluminum foil may undergo:
Chemical Treatments: Conversion coating or anodizing for improved corrosion resistance.
Mechanical Treatments: Embossing or texturing for aesthetic or functional purposes.
Primer Applications: A thin primer layer may be applied to improve adhesion between the foil and subsequent coatings.

Properties of coated aluminum foil

Thermal Stability: Resistant to high and low temperatures, suitable for food packaging and industrial uses.
Propiedades de barrera: Excellent barrier to moisture, luz, and gas, essential for preserving contents.
Mechanical Flexibility: Remains lightweight and flexible while maintaining strength.
Customizability: Coatings can be tailored to specific application needs, such as heat resistance, printability, or chemical compatibility.